We all are familiar with the disruptions that caused the pandemic in the last year. It hit the manufacturing sector pretty hard as well. An 11-year low record was set in both employment and manufacturing orders. However, this isn’t the first time that disruptions like these have occurred. Manufacturers with the right technology will always manage the problems arising and minimize the impact of their supply chain to come out of it.
Improving production efficiency and implementing cost-effective solutions is one of the main aspects defining leaders in manufacturing. And this is where IIoT comes into play. IIoT solutions have already been helping manufacturers for years in streamlining operations, cutting costs, and gaining otherwise unfounded observations, and their importance is highlighted now more than ever as factories, plants, and warehouses adjust to operating under new guidelines resulting from the pandemic and try to catch up.
To keep up, most firms today are using the Internet of Things (IoT), especially the Industrial Internet of Things (IIoT). According to a recent study, manufacturers which used Industrial IoT saw an 82% boost in productivity and a 49% decrease in errors!
So, how can manufacturers leverage the data through IIoT for manufacturing? Let’s find out!
IIoT enables manufacturers to remotely monitor tank levels, consumption statistics, backup power sources, and other facility-wide information in real-time. IIoT devices are simply integrated with current machinery and maybe up and operating in a jiffy, providing a low-cost option for tracking and insights.
Supply Chain Tracking
The Industrial Internet of Things allows businesses to improve operational efficiency across many industries. With IIoT, businesses can not only track but also authenticate items or shipments. Incorporating IoT into the supply chain allows manufacturers to spot delivery concerns earlier, allowing them to devise appropriate and effective solutions before the situation escalates.
Moreover, the technology also enables optimal warehouse storage because supervisors can determine the present condition of the goods. Take chemical or food products for example – They require unique surroundings. With IIoT, personnel can analyze the storage conditions of these raw materials using IoT to assist maintain quality. These detectors monitor humidity levels and other climatic conditions, and can even sound alarms if something goes wrong.
Machine Downtime Reduction
The IIoT improves operational efficiency by minimizing machinery breakdown. It enables rapid detection, allowing manufacturers to keep ahead of potential system and equipment failures.
Businesses can be sure of greater operational efficiencies within plants because of IIoT. Tracking assists in evaluating the performance of machinery, which is important in assessing the quality of the product because the operational condition of the equipment is critical. Ignoring the state of machinery can also be detrimental to the overall manufacturing process, causing bottlenecks and making the supply of high-quality products difficult.
Furthermore, factory supervisors are required to do regular equipment checks in the absence of IIoT in normal production procedures. This is not only time-consuming but also financially expensive. One of the key causes of production slowdown is routine maintenance and repairs. With IIoT, manufacturers or factory supervisors can easily track these, including the products, during manufacturing.
IIoT enables greater transparency and accountability in manufacturing. As a result, employees can easily obtain data and monitor processes at each stage of production. Thus, production supervisors may swiftly assess the quality of the products with a swipe of a finger or a few clicks without having to look at each batch.
Aside from checking product quality, IIoT enables logistics transparency. Some clients require transparency during the manufacturing, pay-out, and transportation processes. When trackers are used in the shipping of items, for example, the customer and manufacturer are aware of the exact position of the shipment, providing them with peace of mind.
Business Continuity Maintained
The COVID-19 outbreak led organizations across the country and around the world to cease operations last spring, and operations have yet to return to normal in most regions. While there is a reason for hope, there is legitimate concern about another shutdown and the possibility of further hardship. Although manufacturers are navigating a reopening and planning for the future, the Industrial Internet of Things (IIoT) can be collecting useful data to inform choices regarding worker safety and plant operations. It is an extremely useful tool for reducing disruptions and saving money along the way.
Final WordsThe Industrial IoT market has grown significantly over the years and is estimated to reach $263.4 billion by 2027. After 2020, the IIoT market is expected to develop at a CAGR of 16.7 percent. APAC is often regarded as the world’s fastest-growing market for IIoT. This expansion has resulted in an exponential demand for qualified IIoT workers, which is expected to continue.
With features like bringing together vital assets, powerful predictive and prescriptive analytics, industrial IoT is altering the way industries function. Upskilling yourself in IIoT might bring a significant boost in your profession in this highly competitive market.
Enroll in Cognixia’s IIoT certification course. We are the world’s leading digital talent transformation company and are committed to helping you shape your future with intuitive hands-on training & certifications in digital technologies. Get the best IIoT online training course experience that will not only stimulate your knowledge through immersive & interactive online training sessions but will also add great value to your skillset. Cognixia caters to both the individual learners as well as the corporate workforce via interactive instructor-led courses.
This IIoT online training will cover all the important concepts of industrial automation including both PLC and SCADA. It will further discuss wireless sensor area networks (WSAN), sensor data mining, smart factories, industrial cloud platforms, along with shedding light on Industrial IoT security. With this IIoT certification course, you will also acquire hands-on, field experience with practical assignments & labs, to ensure a thorough understanding of all concepts discussed during the course.
In this IIoT training, you will cover the following –
- Module 1: Introduction to Industrial Internet of Things
- Module 2: Industrial automation – PLC & SCADA
- Module 3: Sensor data mining and analytics
- Module 4: Wireless Sensor Area Networks (WSAN)
- Module 5: Design & development of IIoT systems
- Module 6: Industry 4.0 – Smart Factories
- Module 7: Industrial cloud platforms
- Module 8: Industrial IoT Security
Anyone with basic computer skills is eligible to take this Industrial IoT training & certification course.